Application of the four-phase model in the construction of a CNC milling machine
DOI:
https://doi.org/10.61273/neyart.v3i1.92Keywords:
CAD design, CNC milling machine, Four-phase modelAbstract
In this work, the four-phase model is applied, product definition, conceptual design, materialization design and detailed design for the construction of a CNC (computer numerical control) milling machine for machining parts in medium density fiberboard (MDF) of 2.5-12mm thick, the work contributes to show the methodological application established by Pahl & Beitz in a real example of engineering design. The CNC milling machine is built with a 20×40mm and 20×20mm aluminum structure, as well as 12mm thick MDF that provides the possibility of machining models from 2D and 3D CAD designs, the effective workspace (x, y, z) is 270×270×50mm. The machining of parts is carried out from the translational movement that the milling machine movement system performs on the x-y plane and the height defined on the z axis, as well as the rotational movement of the cutting system spindle. Isometric views of the CAD design of the movement systems on the x, y, z axes and the machining table are presented. The CNC milling machine is controlled by an Arduino Uno card, a CNC Shield board for Arduino, stepper motor drivers, 1.8° stepper motors. All components are commercial, which allows the development of a low-cost prototype. Finally, the machine operation process is described, as well as the process sheet for machining parts.
Downloads
Metrics
References
D CAD Design Software | SOLIDWORKS. (2024). Recuperado de https://www.solidworks.com/
W Spindle Kit for CNC Router Masuter Pro & Masuter 3 [Comercio electrónico]. (2024). Recuperado de FoxAlien website: https://www.foxalien.com/products/300w-spindle-kit-for-cnc-router-3018-se-v2?srsltid=AfmBOoo3q-n1of6YMaKqujZzockalcgKkIfIobTNGE_JPr4Bz1pZQE_6
A4988 Stepper User Guide. (2024). HandsOn Tech. Recuperado de https://www.handsontec.com/dataspecs/module/A4988.pdf
Aitcheson, R., Friedman, J., & Seebohm, T. (2005). 3-Axis CNC Milling in Architectural Design. International Journal of Architectural Computing, 3(2), 161-180. https://doi.org/10.1260/1478077054214460 DOI: https://doi.org/10.1260/1478077054214460
Arduino. (2024). UNO R3. Recuperado de https://docs.arduino.cc/hardware/uno-rev3/
Borges, F. M., & Rodrigues, C. L. P. (2010). Pontos passíveis de melhoria no método de projeto de produto de Pahl e Beitz. Gestão & Produção, 17(2), 271-281. https://doi.org/10.1590/S0104-530X2010000200005 DOI: https://doi.org/10.1590/S0104-530X2010000200005
Bosch—Router GKF 550 127V 550W con 2 pinzas: Amazon.com.mx: Herramientas y Mejoras del Hogar [Comercio electrónico]. (2024). Recuperado de Bosch—Router GKF 550 127V 550W con 2 pinzas: Amazon.com.mx: Herramientas y Mejoras del Hogar website: https://www.amazon.com.mx/Fresadora-Cantos-GKF-550-Bosch/dp/B08BWBLWN8/ref=sr_1_4?dib=eyJ2IjoiMSJ9.YWNqEjE9yJQ30BgrfEwuwRBdL-7ysnPSIUsCTm0_KD0yW4lNKNcC3kPwIRA5caN6wxQ9hi82WHgabdinQ-6_dbzhgBKosOvE3thR_j2QOx79vKy94rRgm8eYmyEn6VEmASAdT5xtlNZAmenA3zIsOcYxhkU5&th=1
Carneiro, V., Rangel, B., Lino Alves, J., & Barata Da Rocha, A. (2023). The Path to Integrated Project Design (IPD) Through the Examples of Industrial/Product/Engineering Design: A Review. En B. Rangel, A. S. Guimarães, J. Moreira Da Costa, & J. P. Poças Martins (Eds.), Integrated Project Design (pp. 167-196). Cham: Springer International Publishing. https://doi.org/10.1007/978-3-031-32425-3_7 DOI: https://doi.org/10.1007/978-3-031-32425-3_7
Çavdar, F. Y., Börklü, H. R., Çavdar, K., & Sezer, H. K. (2019). The design process of the complex Special Utility Vehicle using the methodical design approach. Journal of Advanced Mechanical Design, Systems, and Manufacturing, 13(4), JAMDSM0070-JAMDSM0070. https://doi.org/10.1299/jamdsm.2019jamdsm0070 DOI: https://doi.org/10.1299/jamdsm.2019jamdsm0070
Civelek, F., Brem, A., Fritz, K.-P., & Zimmermann, A. (2024). Product Development Processes for Individualized Products: A Case Study. IEEE Transactions on Engineering Management, 71, 6190-6204. https://doi.org/10.1109/TEM.2023.3277019 DOI: https://doi.org/10.1109/TEM.2023.3277019
CNC/3-Axis Stepper Motor Shield User Guide. (2024). HandsOn Tech. Recuperado de https://www.handsontec.com/dataspecs/module/cnc-3axis-shield.pdf
Conti, F. (2013). Motores Paso a Paso. Libreria y Editorial Alsina. Recuperado de https://books.google.com.mx/books?id=Ycd6jgEACAAJ
Cortés-Maldonado, R. (2023, mayo 28). CNC. Recuperado de https://apizacotecnm-my.sharepoint.com/:v:/g/personal/raul_cm_apizaco_tecnm_mx/ES-5ZtEXew5Fq6hEbQIbyUQBNkpjTyMYVzLJG_6PeClbEA?e=4FKlTE
Cross, N. (2021). Engineering Design Methods: Strategies for Product Design. Wiley. Recuperado de https://books.google.com.mx/books?id=O-cSEAAAQBAJ
Culda, L., Muncut (Wisznovszky), E., & Erdodi, G. (2021). Transforming 3D printed CNC prototype into a plotter. IOP Conference Series: Materials Science and Engineering, 1169(1), 012013. https://doi.org/10.1088/1757-899X/1169/1/012013 DOI: https://doi.org/10.1088/1757-899X/1169/1/012013
Davim, J. P., Clemente, V. C., & Silva, S. (2009). Surface roughness aspects in milling MDF (medium density fibreboard). The International Journal of Advanced Manufacturing Technology, 40(1-2), 49-55. https://doi.org/10.1007/s00170-007-1318-z DOI: https://doi.org/10.1007/s00170-007-1318-z
Diseño Mecánico de la Estructura para un Router CNC [Repositorio]. (s. f.). Recuperado de Repositorio Digital Facultad de IngenierÃa, UNAM website: http://www.ptolomeo.unam.mx:8080/xmlui/handle/132.248.52.100/5355
DMOS Microstepping Driver with Translator and Overcurrent Protection. (2024). Recuperado de DMOS Microstepping Driver with Translator—A4988 | Allegro MicroSystems website: https://www.allegromicro.com/en/products/motor-drivers/brush-dc-motor-drivers/a4988
Dremel 3000-N/10 Herramienta Rotativa 3000PA con 10 Accesorios: Amazon.com.mx: Herramientas y Mejoras del Hogar [Comercio electrónico]. (2024). Recuperado de Dremel 3000-N/10 Herramienta Rotativa 3000PA con 10 Accesorios: Amazon.com.mx: Herramientas y Mejoras del Hogar website: https://www.amazon.com.mx/3000-N-10-Herramienta-Rotativa-Accesorios/dp/B00XVPTPFW/ref=sr_1_1?__mk_es_MX=%C3%85M%C3%85%C5%BD%C3%95%C3%91&crid=2O1VJW2YZZJ9D&dib=eyJ2IjoiMSJ9.M-BKgVVth-OWMvduRVFy69xwbEFPSEs9NMd-rriXV6sFaJwToUaPpAGwvWUnWFFlfube2ESM628YBq4fB6d
Ferrer Real, I. (2007). Contribución metodológica en técnicas de diseñar para fabricación.
French, M. J. (1971). Engineering Design: The Conceptual Stage. Heinemann Educational. Recuperado de https://books.google.com.mx/books?id=gkuEQgAACAAJ
Goetz, S., Hartung, J., Schleich, B., & Wartzack, S. (2019). Robustness Evaluation of Product Concepts based on Function Structures. Proceedings of the Design Society: International Conference on Engineering Design, 1(1), 3521-3530. https://doi.org/10.1017/dsi.2019.359 DOI: https://doi.org/10.1017/dsi.2019.359
Goetz, S., Schleich, B., & Wartzack, S. (2020). Integration of robust and tolerance design in early stages of the product development process. Research in Engineering Design, 31(2), 157-173. https://doi.org/10.1007/s00163-019-00328-2 DOI: https://doi.org/10.1007/s00163-019-00328-2
Guideline, V. (1987). 2221: Systematic Approach to the Design of Technical Systems and Products. Düsseldorf: VDI, 17-25.
Isa, H., Rahman, M. A., Hazmilah, H., Sihombing, H., Saptari, A., Baharudin, A. B., & Syaheera, A. (2013). Ergonomic Design of CNC Milling Machine for Safe Working Posture. Applied Mechanics and Materials, 465-466, 60-64. https://doi.org/10.4028/www.scientific.net/AMM.465-466.60 DOI: https://doi.org/10.4028/www.scientific.net/AMM.465-466.60
Jiang, S.-B., Chuang, H.-C., Kung, C.-W., Deng, X.-G., Shen, Y.-P., & Chen, L.-W. (2023). Innovative Microstepping Motor Controller With Excitation Angle-Current Dual-Loop Feedback Control. IEEE Access, 11, 62382-62393. https://doi.org/10.1109/ACCESS.2023.3288023 DOI: https://doi.org/10.1109/ACCESS.2023.3288023
Kannengiesser, U., & Gero, J. S. (2017). Can Pahl and Beitz’ systematic approach be a predictive model of designing? Design Science, 3, e24. https://doi.org/10.1017/dsj.2017.24 DOI: https://doi.org/10.1017/dsj.2017.24
Mayda, M., & Börklü, H. R. (2014). An integration of TRIZ and the systematic approach of Pahl and Beitz for innovative conceptual design process. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 36(4), 859-870. https://doi.org/10.1007/s40430-013-0106-y DOI: https://doi.org/10.1007/s40430-013-0106-y
Mayda, M., & Borklu, H. R. (2014). Development of an innovative conceptual design process by using Pahl and Beitz’s systematic design, TRIZ and QFD. Journal of Advanced Mechanical Design, Systems, and Manufacturing, 8(3), JAMDSM0031-JAMDSM0031. https://doi.org/10.1299/jamdsm.2014jamdsm0031 DOI: https://doi.org/10.1299/jamdsm.2014jamdsm0031
Mendes, L. A., Back, N., & Oliveira, G. H. C. (2009). Designing automated test systems: An adapted methodology inspired on Pahl and Beitz’s systematic approach. Robotics and Computer-Integrated Manufacturing, 25(6), 945-950. https://doi.org/10.1016/j.rcim.2009.04.006 DOI: https://doi.org/10.1016/j.rcim.2009.04.006
Paehler, L., & Matthiesen, S. (2024). Mapping the landscape of product models in embodiment design. Research in Engineering Design, 35(3), 289-310. https://doi.org/10.1007/s00163-024-00433-x DOI: https://doi.org/10.1007/s00163-024-00433-x
Pahl, G., Beitz, W., Feldhusen, J., & Grote, K. H. (2007). Engineering Design: A Systematic Approach. Springer London. Recuperado de https://books.google.com.mx/books?id=57aWTCE3gE0C DOI: https://doi.org/10.1007/978-1-84628-319-2
Pelayo, G. U., & Trejo, D. O. (2023). Procesos de mecanizado convencional. Aula Magna Proyecto clave McGraw Hill. Recuperado de https://books.google.com.mx/books?id=BZ7hEAAAQBAJ
Rattat, C. (2017). CNC Milling for Makers: Basics—Techniques—Applications. Rocky Nook. Recuperado de https://books.google.com.mx/books?id=d3srDwAAQBAJ
Richtlinie, V. (1977). 2222 Blatt 1: Konstruktionsmethodik. Konzipieren technischer Systeme und Produkte, Düsseldorf: VDI-Verlag.
Romero, E. B., Martí, L. F., & Romeva, C. R. (s. f.). PLAN DE INVESTIGACIÓN.
Romeva, C. R., & Upc, U. E. (2010). Diseño concurrente. UPC, S.L., Edicions. Recuperado de https://books.google.com.ec/books?id=IeaPng4UWdgC
Roozenburg, N. F. M., & Eekels, J. (1995). Product Design: Fundamentals and Methods. Wiley. Recuperado de https://books.google.com.mx/books?id=4p8nAQAAMAAJ
Shneor, Y. (2018). Reconfigurable machine tool: CNC machine for milling, grinding and polishing. Procedia Manufacturing, 21, 221-227. https://doi.org/10.1016/j.promfg.2018.02.114 DOI: https://doi.org/10.1016/j.promfg.2018.02.114
Soeprapto, E. F., Fatmawati, A., & Puspitorini, P. (2023). Innovation of batik fixation machine with Pahl and Beitz methods. 2706(1). AIP Publishing. DOI: https://doi.org/10.1063/5.0121482
Stone, R. B., & Wood, K. L. (1999). Development of a functional basis for design. 19739, 261-275. American Society of Mechanical Engineers. DOI: https://doi.org/10.1115/DETC99/DTM-8765
Sütcü, A., & Karagöz, Ü. (2012). Effect of machining parameters on surface quality after face milling of MDF. Wood Research, 57(2), 231-240.
Ulrich, K. T. (2013). Diseño y desarrollo de productos: Quinta edición. McGraw-Hill/Interamericana Editores S.A. de C.V. Recuperado de https://books.google.com.mx/books?id=XwJyswEACAAJ
Universidad Autónoma de Manizales, Colombia, Mejía-López, J. A., Ruiz-Guzmán, O. A., Universidad Nacional de Colombia, Gaviria-Ocampo, L. N., Centro de Procesos Industriales y Construcción, Servicio Nacional de aprendizaje Sena, Manizales, Colombia, … Universidad Nacional de Colombia. (2019). Aplicación de metodología “DESIGN THINKING” en el desarrollo de cortadora automáticaCNC para MIPYMES de confección. Revista UIS Ingenierías, 18(3), 157-168. https://doi.org/10.18273/revuin.v18n3-2019016 DOI: https://doi.org/10.18273/revuin.v18n3-2019016
Wang, K., Tan, R., Peng, Q., Wang, F., Shao, P., & Gao, Z. (2021). A holistic method of complex product development based on a neural network-aided technological evolution system. Advanced Engineering Informatics, 48, 101294. DOI: https://doi.org/10.1016/j.aei.2021.101294
Wang, K.-C., Jung-Chin Liang, & Yu-Cai Lin. (2008). Form design of CNC machine tools using SVM-Kansei engineering model. 2008 IEEE International Conference on Systems, Man and Cybernetics, 143-149. Singapore, Singapore: IEEE. https://doi.org/10.1109/ICSMC.2008.4811265 DOI: https://doi.org/10.1109/ICSMC.2008.4811265
Wei, Q. (2013). Design and analysis of a small-scale cost-effective CNC milling machine.
Weiss, M. P., & Hari, A. (2015). Extension of the Pahl & Beitz Systematic Method for Conceptual Design of a New Product. Procedia CIRP, 36, 254-260. https://doi.org/10.1016/j.procir.2015.03.010 DOI: https://doi.org/10.1016/j.procir.2015.03.010
Winder. (2023, diciembre 1). Home [Página web pública]. Recuperado de GitHub website: https://github.com/winder/Universal-G-Code-Sender/wiki/
Wu, H. (2023). Design of autonomous robotic system for removal of porcupine crab spines.
Wynn, D., & Clarkson, J. (2005). Models of designing. En Design process improvement: A review of current practice (pp. 34-59). Springer. DOI: https://doi.org/10.1007/978-1-84628-061-0_2



